2015 FORD F-SERIES SUPER DUTY

2015 FORD F-SERIES SUPER DUTY FEATURES IMPROVED POWER STROKE DIESEL, STRONGER F-450, REVAMPED KING RANCH EDITION

Engineering improvements boost the performance, capability and durability of the Ford-designed and Ford-built 6.7-liter Power Stroke^® V8 turbo diesel engine
Upgraded 2015 Ford F-450 pickup offers more towing capability than ever
2015 Ford F-Series Super Duty King Ranch restyled, combining authentic Texas heritage with modern luxury

Ford, America’s truck leader, introduces the 2015 F-Series Super Duty lineup today at State Fair of Texas, featuring a second-generation 6.7-liter Power Stroke^®V8 turbo diesel engine; increased towing capabilities; and a refreshed, Texas-inspired King Ranch model.

“Truck leadership means never resting, and the Super Duty team has been tireless in finding ways to improve the industry’s most popular heavy-duty pickups,” said Joe Hinrichs, executive vice president and president of The Americas, Ford Motor Company. “Super Duty diesel customers will benefit from improved performance and features backed by outstanding Built Ford Tough durability.”

Since the 6.7-liter Power Stroke V8 turbo diesel debuted in 2011, Ford engineers have listened to customers and continued to examine each component of the engine to develop improved performance.

Ford is the only heavy-duty pickup truck manufacturer that designs and builds its own diesel engine and transmission combination, ensuring the powertrain will work seamlessly with all chassis components and vehicle calibrations – from concept to execution. This approach also enables Ford engineers to optimize the vehicle’s performance across the entire lineup.

A key Ford innovation on the original 6.7-liter Power Stroke V8 turbo diesel was its so-called reverse-flow layout. The advanced design places the exhaust inside the engine’s V-shape while the air intake is positioned on the outside of the V. This segment-exclusive design naturally improves a variety of attributes:

Shorter airflow from the exhaust system to the turbocharger sitting between the engine’s cylinder banks improves turbo responsiveness – key to providing torque quickly to truck customers when they need it most
Positioning the turbo inside the engine’s valley helps isolate the engine’s hottest temperatures, improving performance and efficiency, while also reducing noise, vibration and harshness

Ford engineers built upon the many benefits of this design as they upgraded the Power Stroke. One improvement is a larger GT37 turbocharger that replaces the previous GT32 model, enabling more airflow to the engine to produce more power beyond today’s 400 horsepower and 800 lb.-ft. of torque.

Key components of the new GT37 turbocharger

The GT37 features a single, larger 88-millimeter compressor wheel that replaces the GT32’s dual-sided compressor design. The compressor forces air into the engine’s cylinders to improve performance – especially at high altitude where the air is thinner than at sea level. The turbine size is increased to 72.5 millimeters from 64 millimeters, so exhaust gases have a larger surface area to spin the turbo, providing extra power. The wastegate and the wastegate controls are eliminated, because the turbo operates at lower peak pressures than the GT32.

“The original designers of the current Power Stroke V8 diesel forecasted needs for higher output. This facilitated the larger turbocharger, increasing airflow and creating more power,” said David Ives,Power Stroke technical specialist. “We’ve dramatically improved performance while reducing overall engine complexity by focusing on the turbo system.”

A further benefit of the larger turbo is improved engine exhaust braking, manually controlled by a push-button switch on the dashboard. Extra braking power helps reduce wear and tear on wheel brakes and requires less manual brake application from the driver, especially on downhill grades.

Fuel system improvements
Turbo changes drove improvements to the fuel delivery system, specifically a new high-pressure fuel pump and fuel injectors. The pump’s cam stroke is increased to deliver more fuel when desired for increased power. All-new injector tips better atomize the fuel, resulting in improved combustion that enables lower noise, vibration and harshness. Other benefits include cleaner emissions and a reduction in the buildup of fuel deposits on the valves over time.

In addition, a new exhaust temperature sensor enables more accurate fuel control, which improves both durability and driveability – especially when towing – and helps the customer drive the Power Stroke diesel to its maximum capability.

Even though the fuel system delivers extra fuel as needed to provide more power, other efficiency improvements ensure 2015 Ford F-Series Super Duty pickup customers see similar performance to today’s best-in-class fuel economy.

Further enhancements to Ford Power Stroke diesel include:

Ford-designed and -engineered 6R140 TorqShift^® six-speed transmission uses a new torque converter to manage increased horsepower and torque
New polymer coating on main bearings for improved wear-and-tear durability and lower friction
Improved crankshaft fillet design – the transition point between the crankshaft’s journals – to increase crankshaft power carrying capability
Increased crankshaft damper weight to reduce rotating forces on the crankshaft when the engine is performing at peak power levels
New five-layer head gasket to handle wider range of engine firing pressures resulting from more powerful engine performance
Added material to the engine’s cylinder heads, exhaust manifold and valvetrain to handle increased power levels
Redesigned turbo oil and cooling lines to improve sealing
Piston assembly upgrades to increase load-bearing capability
New four-layer exhaust manifold gasket for improved durability

2015 Ford F-450 upgrades

The 2015 Ford F-450 tops the F-Series Super Duty pickup truck lineup with maximum towing and hauling capability. Changes for 2015 include a strengthened frame, suspension, new commercial-grade 19.5-inch wheels and tires, and core work components shared with F-Series Super Duty chassis cab models.

Just as the next-generation Power Stroke engine reflects changes that improve power while maintaining durability, the Super Duty engineering team took specific actions to bolster key F-450 components to improve towing capability, including:

Upgraded rear driveline U-joints
Upgraded suspension components, including new rear leaf springs, front and rear stabilizer bars and shocks
Increased fifth-wheel and gooseneck trailer capacity
Stronger steering gears and steering linkages
Larger brakes shared with Super Duty chassis cab models, including wheel brakes, parking brake and new antilock brake calibration
F-450-specific Power Stroke diesel engine calibration

King Ranch expresses authentic, rugged luxury

The reinvigorated update to the 2015 Ford F-Series Super Duty King Ranch edition is inspired by the place where American ranching was born.

“King Ranch is an American original with a proud heritage of hard work that defines the American ranching lifestyle,” said Doug Scott, Ford Truck group marketing manager. “The 2015 Ford Super Duty King Ranch seamlessly combines elements of Texas-inspired luxury and Ford capability.”

As part of the Ford Truck commitment to continuous improvement, the F-Series design team traveled to King Ranch, founded in 1853, for fresh perspective and inspiration from the 825,000-acre working ranch, which is bigger than the state of Rhode Island.

“What really stood out is how prominent the ‘Running W’ is, and how it defines and unifies the ranch,” said Barb Whalen, Ford color and material design manager. “Similarly, we wanted that brand to define the new Super Duty King Ranch.”

On the new Super Duty King Ranch, the Running W – the brand used on cattle raised at the ranch – provides a focal point for the interior. It is cut out and stitched to make the seat backs and center console appear to have been branded.

A lighter, richer shade of Mesa leather trims the seats, center console lid, armrests and steering wheel.

Exterior updates include the new, darker Caribou paint for the wheel lip moldings, bumpers and lower body. The bed rail caps, bumper caps and running boards are executed in black. The Running W brings focus to the wheel caps as well.

“Through premium materials and thoughtful execution, we strived to make the 2015 Ford Super Duty King Ranch have a look and a feel as authentic as the ranch itself,” said Scott.

Second-generation 6.7-liter Power Stroke^® V8 turbo diesel boosts horsepower to a class-leading 440 horsepower; torque to class-leading 860 lb.-ft. for all models
F-450 chassis upgrades raise maximum gooseneck trailer towing capacity to class-leading 31,200 pounds, fifth wheel towing capacity to class-leading 26,500 pounds, and gross combined weight rating to a class-leading 40,000 pounds
F-350 available with maximum towing package that increases fifth-wheel/gooseneck trailer towing capacity to 26,500 pounds, and raises the gross combined weight rating to 35,000 pounds

Ford F-Series Super Duty reinforces its leadership in the heavy-duty pickup truck market with engine and chassis upgrades for 2015 that together deliver best-in-class horsepower, torque and towing capacity.

Ford’s second-generation 6.7-liter Power Stroke^® V8 turbo diesel now boasts 440 horsepower, up from 400 horsepower, and 860 lb.-ft. of torque, up from 800 lb.-ft, across all Super Duty models from F-250 to F-450.

The 2015 F-450 tops the F-Series Super Duty pickup truck lineup with maximum towing capacity increasing to a class-leading 31,200 pounds, a gain of 6,500 pounds. The truck’s gross combined weight rating increases to a class-leading 40,000 pounds, a gain of 7,000 pounds.

F-350 increases maximum towing capacity as well, to 26,500 pounds, from 23,200 pounds, and the gross combined weight rating goes up 5,000 pounds to 35,000 pounds.

The improved ratings are a result of designing and engineering the truck as an integrated system. The approach enabled Ford engineers to optimize performance across the full Super Duty lineup.

“Our chassis people work in unison with our powertrain people to develop more than a great truck, it’s a machine engineered for work,” said Doug Scott, Ford Truck group marketing manager. “We’re the only manufacturer that develops and builds our own powertrains in this class and when you combine that with a chassis that’s purpose-built for best-in-class power and torque, you can feel the result in the way it drives, especially when towing big loads.”

“Our chassis people have worked in unison with our powertrain people to develop more than a great truck – it’s a machine engineered for work,” he adds.

Power Stroke Engine Improvements
The 2015 Super Duty achieves best-in-class towing performance with a second-generation 6.7-liter Power Stroke V8 turbo diesel engine that was further developed to provide more power, torque and efficiency.

“The 6.7-liter Power Stroke was already a stout engine,” said Robert Fascetti, Ford vice president powertrain engineering. “The improvements we’ve made essentially give Super Duty customers an engine designed for our larger F-650 and F-750 trucks. They may not realize how tough this engine really is.”

Key innovations on the 6.7-liter Power Stroke V8 turbo diesel are its compacted graphite iron engine block and reverse-flow layout. This segment-exclusive design places the exhaust inside the engine’s V-shape, with while the air intake positioned on the outside resulting in a variety of advancements:

Shorter airflow from the exhaust system to the new, larger turbocharger sitting between the engine’s cylinder banks improves turbo responsiveness – key to providing torque quickly to truck customers when they need it most
Positioning the turbo inside the engine’s valley helps isolate the engine’s hottest temperatures, improving performance and efficiency, while also reducing noise, vibration and harshness to improve driver comfort

Enhancements include a larger turbocharger for faster air displacement resulting in more power. The engine block is made of compacted graphite iron, which is stronger yet lighter than cast iron, is more wear-resistant and has enhanced sealing properties.

“The designers of the original 6.7-liter Power Stroke V8 turbo diesel predicted that it would eventually need to be upgraded for higher output,” said David Ives, Ford Power Stroke technical specialist. “They designed it in a way that made it easier to add a larger turbocharger, increasing airflow and creating more power for dramatically improved performance, yet we haven’t lost any efficiency.”

New injector tips spray a finer mist of fuel into the cylinders which provides a more complete burn and helps reduce noise, vibration and harshness. Other benefits include lower emissions and less fuel deposit buildup on the intake valves over time.

The engine enhancements give the Power Stroke engine a class-leading maximum output of 440 horsepower and 860 lb.-ft. of torque.

Chassis improvements
The F-350 is available with a high-capacity towing package that includes new front springs and a wide track axle, increasing the gross combined weight rating with the 6.7-liter Power Stroke engine from 31,900 pounds to 35,000 pounds.

Improvements to the F-450 that allow it to handle the increased tow rating include commercial- grade 19.5-inch wheels and tires; upgraded rear U-joints and suspension components, including new rear leaf springs; front and rear stabilizer bars; and shocks. The steering system has stronger gears and linkages and the fifth-wheel/gooseneck has an increased towing capacity. The brakes are larger brakes and feature new antilock brake calibration for enhanced braking performance.

ULTIMATE TOWING MACHINE: 2015 FORD F-450 RATED BEST-IN-CLASS USING SOCIETY OF AUTOMOTIVE ENGINEERS J2807 STANDARD

For customers who require no-compromise towing capability, the 2015 Ford F-450 Super Duty Class 3 pickup boasts the highest rating of any pickup truck in the United States – 31,200 pounds, measured using the Society of Automotive Engineers J2807 standard
F-450 Super Duty towing capability is 2,200 pounds greater than its closest competitor’s crew cab 4×4 pickup truck
Ford will rate 2015 F-Series Super Duty maximum payload using base curb weight, aligning its payload rating practices with other manufacturers to make it easier for customers to compare vehicles

Ford reaffirms the undisputed heavy-duty towing leadership of the 2015 Ford F-450 Super Duty Class 3 pickup at 31,200 pounds after testing using the Society of Automotive Engineers J2807 standard.

SAE J2807 establishes tow vehicle performance requirements against certain performance criteria to determine a truck’s maximum trailer tow rating. Ford is a founding member of the J2807 committee, which includes other truck and trailer manufacturers.

“We leave no doubt with customers that the F-450 pickup truck has best-in-class towing of 31,200 pounds – whether tested using our own internal towing standards or SAE J2807,” said Raj Nair, Ford group vice president, Global Product Development.

2015 Ford F-450 upgrades
Ford improved the 2015 F-450 pickup by giving it a more capable version of the F-350 frame, plus a more capable suspension and 19.5-inch wheels and tires to enable its best-in-class towing.

The F-450 pickup is available exclusively as a crew cab 4×4. The truck’s J2807-certified maximum tow rating is 2,200 pounds greater than its closest competitor’s crew cab 4×4 pickup.

Best-in-class towing performance is achieved with Ford’s second-generation 6.7-liter Power Stroke^® V8 turbo diesel engine that has been developed to provide the segment’s top combination of power, torque and efficiency. The Power Stroke boasts best-in-class 440 horsepower across all Super Duty pickup models – from F-250 to F-450. Super Duty also offers 860 lb.-ft. of torque for the same models.

Ford is the only heavy-duty pickup truck manufacturer that designs and builds its own diesel engine and transmission combination – from concept to execution – ensuring the powertrain will work seamlessly with all chassis components and vehicle calibrations. This approach enables Ford engineers to optimize the vehicle’s performance across the entire lineup.

Ford previously determined F-450 pickup towing capacity using rigorous internal testing standards exclusively. Now it has added SAE J2807 test procedures, reaffirming the F-450 pickup rating. F-450 passed the additional tests with 31,200 pounds in tow, just as it passed Ford internal tests.

SAE J2807 requires the vehicle to be loaded with about 400 pounds more weight than Ford’s internal test (two passengers instead of one, and base curb weight instead of minimum curb weight), but the weight addition has no effect on F-450 towing capacity. Using either standard, F-450 has best-in-class towing capacity of 31,200 pounds.

As a result of the J2807 test results, Ford is also increasing the F-450 pickup’s already best-in-class gross combined weight rating from 40,000 pounds to 40,400 pounds – topping the nearest competitor by 2,500 pounds

Payload rating changes
Ford is migrating to the J2807 standard when it introduces all-new vehicles and will use base curb weight, rather than minimum curb weight, to determine payload ratings for all of its pickup trucks. The change will align Ford’s payload rating practices with other manufacturers to make it easier for customers to compare vehicles.

Using base curb weight, maximum payload for the 2015 F-450 pickup goes from 5,450 pounds to 5,300 pounds.

As always, actual payload ratings are determined for an individual vehicle in its as-built condition at the factory. Ford F-Series Super Duty customers continue to have the flexibility to add or delete equipment to meet their specific payload needs. Each truck’s unique payload rating can be found on the tire and loading label on the door frame.

NEW FACTORY-INSTALLED STROBE WARNING LED LIGHTS AVAILABLE ON ALL 2016 FORD F-SERIES SUPER DUTY TRUCKS

Ford is offering an available factory-installed strobe warning LED light kit for all models of 2016 F-Series Super Duty trucks for customers – such as utility, road construction or municipal crews – that require enhanced vehicle visibility while working on-site. The no-drill option is warranted and not susceptible to corrosion issues that can be a result of poor aftermarket installation. The front- and rear-mounted amber-lens strobe lights that have been evaluated for any applicable regulations and industry standards, can be seen as far as 1,000 feet away during the day and as far as a mile away at night. The strobe lights installed on F-Series Super Duty trucks in use at worksites are designed to warn motorists and others that workers may be present and to proceed with caution.